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Fiberglass Kindergarten

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  • Backlit tail section, so you can see the repair areas.

    • Backlit tail section, so you can see the repair areas.
  • I used 2-3 layers of fiberglass mat and cloth from underneath, and a polyester resin.

    • I used 2-3 layers of fiberglass mat and cloth from underneath, and a polyester resin.
  • Even though these were only small areas of delamination where the seat had started to wear through the fiberglass from rubbing against the frame, I enlarged them with a dremel.  They look like fish eyes!

    • Even though these were only small areas of delamination where the seat had started to wear through the fiberglass from rubbing against the frame, I enlarged them with a dremel. They look like fish eyes!
  • I also used small patches of mat cut to the size of the holes and glassed them in from the outside.

    • I also used small patches of mat cut to the size of the holes and glassed them in from the outside.
  • The seat and the flat rear take the most abuse while not crashing.  I put a large piece of cloth underneat the seat, and the flat rear section has several layers of cloth and mat.

    • The seat and the flat rear take the most abuse while not crashing. I put a large piece of cloth underneat the seat, and the flat rear section has several layers of cloth and mat.
  • You can see where the tail was fastened to the subframe at the back.  I re-glassed this with lots of layers as it showed some delamination from a year of track use.  The new aluminum subframe will require new holes in the tail section anyway.

    • You can see where the tail was fastened to the subframe at the back. I re-glassed this with lots of layers as it showed some delamination from a year of track use. The new aluminum subframe will require new holes in the tail section anyway.
  • After some 40 grit power sanding, I used some body putty to even things out.  The stuff "kicked" in about 2 minutes, so that I didn't have time to get the rear smoothed out before it turned into the consistancy of day-old doggie doo.   Luckily this stu...

    • After some 40 grit power sanding, I used some body putty to even things out. The stuff "kicked" in about 2 minutes, so that I didn't have time to get the rear smoothed out before it turned into the consistancy of day-old doggie doo. Luckily this stu...
  • After sanding for about 6 days.  I'm seriously afraid I didn't remove enough paint before I covered this with glass.  A couple of Dzuses will hold the tail onto the subframe here, so it has to be strong...  We shall see.

    • After sanding for about 6 days. I'm seriously afraid I didn't remove enough paint before I covered this with glass. A couple of Dzuses will hold the tail onto the subframe here, so it has to be strong... We shall see.
  • Almost ready for Duplicolor!  If Ben Beasley was in a grave, he'd be turning in it.   It looks OK, we'll have to see if chasing Morgi on his fancy new SV around Loudon makes it break up into little bits...

    • Almost ready for Duplicolor! If Ben Beasley was in a grave, he'd be turning in it. It looks OK, we'll have to see if chasing Morgi on his fancy new SV around Loudon makes it break up into little bits...
  • Chris' Paint Hut

    • Chris' Paint Hut
  • After 1st coat primer.  The whole job turned out pretty well, except that a moth flew into my final coat just as I was finishing up.  Oh well, it's a track bike!

    • After 1st coat primer. The whole job turned out pretty well, except that a moth flew into my final coat just as I was finishing up. Oh well, it's a track bike!